Steps to Install Wire Gabions to Ensure They Are Strong and Stable

Wire gabions are an important material for slope reinforcement, river embankments, and erosion control. To ensure optimal function and resistance to shifting, the installation process must be carried out correctly and in accordance with technical standards.

Here is a complete guide to the steps for installing sturdy, neat, and stable wire gabions.

1. Preparing the Installation Site
Before installing the gabions, perform the following preparations:

• Level the installation area
• Clear the soil of large rocks and roots
• Compact the surface to prevent subsidence
• Ensure the surface is flat and ready to support the load

The goal: to prevent the gabions from tilting or sinking when filled with rocks.

2. Assembling the Wire Gabions

• Gabbions are usually shipped folded. The assembly steps include:
• Unfolding and forming the gabions into a box
• Securing the panel joints using wire ties
• Ensuring all corners are securely fastened and secure
• Installing the diaphragms according to standard dimensions

The final result: a precisely shaped, box-shaped gabion ready to be filled with rocks.

3. Placing Gabions on Site
After the gabions are assembled:

• Arrange the gabions on site according to the design plan.
• Ensure each gabion box is securely attached to each other.
• Tie the gabions together to prevent shifting.
• Use strong galvanized wire ties.

The goal: to create rigidity and stability between the boxes.

4. Filling the Gabions with Stone

• Filling the stone is the most influential step in determining the strength of the gabion.
• Use stones of uniform size (10–20 cm).
• Fill the outside of the gabion with large stones.
• Fill the inside with smaller stones.
• Ensure the stones are stacked tightly to avoid large gaps.
• Avoid dropping stones from a height (to prevent damage to the wire).
• Result: a solid, stable structure that is resistant to shifting.

5. Closing and Locking the Gabion
Once the gabion is completely filled:

• Cover the top (cover) of the gabion.
• Tie the cover with wire ties on all sides.
• Ensure the locking points are tight and secure.
• Reinspect for any loose or exposed wire.

Important point: Proper locking will ensure the gabion does not expand or open due to the weight of water and soil.

6. Final Strength and Stability Check

The final step is to ensure the installation is secure:

• Check the tightness of the stone arrangement.
• Check the strength of the connections between the gabions.
• Ensure there are no broken or protruding wires.
• Perform light compaction around the gabion area if necessary.

The goal: to ensure the gabion is ready to withstand the pressure of water, soil, and weather.

Conclusion
Sturdy wire gabion installation requires:

• Proper land preparation
• Sturdy panel assembly
• Dense and uniform rock filling
• Optimal wire locking

With proper installation techniques, wire gabions can last a long time and function effectively as slope protection and soil reinforcement.

Need Quality Wire Gabions for Your Project?
PT Intisumber Bajasakti (ISBS) provides high-quality, strong, galvanized wire gabions that meet national standards. They are suitable for construction projects, river protection, and erosion control.

Contact us for the best offer!

📞 Phone: 021-66675999
🌐 Web: intisumberbajasakti.com
✉️ Email: info@intisumberbajasakti.com

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