Reinforcement Piling Up Too Long on Projects: A Risk That's Rarely Recognized

In construction practice, rebar is often ordered in large quantities and then stored for a long time on the project site before use. This condition is often considered safe as long as the rebar has not been installed. However, prolonged storage without proper handling can pose technical risks that are rarely recognized.

Here are some impacts to consider.

1. Increased Risk of Corrosion
The longer rebar is stored on the project, the greater the chance of:

• Surface rust
• Spreading corrosion
• Reinforcement quality degradation

Especially if the rebar is exposed to rain, hot sun, and high humidity alternately.

2. Reduction in Reinforcement Surface Quality
Rebar that is stored for a long time can experience:

• Surface contamination from soil and dust
• Thickening layers of rust
• Reinforcement texture becomes less optimal

This condition has the potential to reduce the bond between the concrete and the rebar during casting.

3. Risk of Deformation Due to Stacking
Stacking rebar without proper support and arrangement can cause:

• Benting of the rebar
• Changes in the straightness of the bars
• Difficulty installing according to the drawings

This deformation is often considered trivial, but it can complicate installation and affect the precision of the structure.

4. Misidentification of Rebar Diameter and Type
If rebar is stored for a long time without clear marking, the following risks can occur:

• Confusion between diameters
• Incorrect use in structural elements
• Inconsistency with the working drawings

This error is often only discovered after casting has begun.

5. Damage Due to Activities in the Project Area
Rebar piled in active project areas is at risk of:

• Being stepped on by heavy equipment
• Being impacted by other materials
• Being scratched or deformed

This damage can reduce the quality of the rebar before it is used.

6. Material Waste and Additional Costs
Stacking rebar for too long poses the following risks:

• Becoming unusable
• Needing to be cleaned or replaced
• Increasing project costs

However, with proper storage, these conditions can be avoided.

How to Properly Store Rebar on Projects
To minimize these risks, here are some recommended practices:

• Store rebar on wooden or metal platforms
• Use tarpaulin covers to protect against the weather
• Arrange and separate rebar by diameter

Implement a first-in, first-out (FIFO) system

Conduct regular inspections

Conclusion
Stacking rebar for too long on projects without proper management can lead to various technical risks, from corrosion to installation errors. Proper handling and storage are key to maintaining the quality and strength of building structures.

Choose Quality Rebar From the Start
PT Intisumber Bajasakti provides SNI-certified rebar with guaranteed quality, ready to support your construction project needs with timely and reliable supplies.

📞 Phone: 021-66675999
🌐 Website: intisumberbajasakti.com
✉️ Email: info@intisumberbajasakti.com

Contact our team now for a consultation on your rebar needs and project material management.

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